![](http://datasheet.mmic.net.cn/180000/HE30806T15-19SN7M_datasheet_11306471/HE30806T15-19SN7M_2.png)
Application tools & process (coupled with backshell HE 308-35-25-30-36)
CHARACTERISTICS
Tool references
For size 16 contacts:
Crimping pliers
Turret positioner
(Position number 5)
Removal tool
For size 4 contacts
Crimping pliers
& a pair of jaws (One of the jaws is
equipped with a positioning stop )
Removal tool (4 are needed)
For the rear accessories: 2 possibilities
ITS System
Pliers
Tool
BAND-IT System
Tool
Installation instruction
Cable preparation
We recommend the use of the band backshell with a
minimum chamber diameter of 30mm suitable for the
size of the conductors.
First place the heat-shrink sleeve over the cable
followed by the backshell HE308-35.
Stripping process
Cut the jacket from the cable taking care not to
damage the braid.
Comb the braid back and stick it to the outer jacket
with adhesive.
Trim the size 4 conductors to 65mm ensuring that the
difference in length of these conductors is no greater
than 1 mm. (This is to avoid damage to the clips in
the insulator) (See figure 1).
Figure 1
For this power connector, we recommend the use of our backshell HE 308-35 for optimum performance.
size 4 conductor
adhesive
braid
Crimping process
Crimping of size 16 contacts (Locator positioned number 5)
- The strip length of the size 16 conductors should be 6mm.
- Crimp the contact of each size16 wire with the corresponding tool.
- After having crimped the size 16 contacts fold them back and position them with adhesive (see figure 2).
Crimping of size 4 contacts
- The strip length of the size 4 conductors should be 13 mm.
- Choose male or female position controller on your corresponding crimping tool.
- Crimp the contacts.
Contact insertion
Check the position of each contact before inserting it into the cavity.
First insert the 4 size 4 contacts in the insulator and push them until locked, and secondly do the same for
size 16 contacts.
Removal process
Take off the heat shrink sleeve and remove the band, fold back the braid and screw off the backshell.
Remove the size 16 contacts one by one using the tool 809944.
Fold back the size 16 wires and secure them with adhesive.
Finally remove the 4 size 4 contacts at the same time, using 4 removal tools (see figure 3).
Figure 3
≈1 mm
size 4 conductor
size 16 conductor
4 removal tools
30
m
in
straight
15±0,5
Figure 2
adhesive
809944
809857
809858
809943
809948
809947
809951
809952
809949
809950
80±0,5
HE308 25-44 - E116/B
3/05/02 10:58
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