Dimensions are in inches and
Dimensions are shown for
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
reference purposes only.
USA: 1-800-522-6752
specified. Values in brackets
Specifications subject to change.
Canada: 1-905-475-6222
are metric equivalents.
Mexico: 01-800-733-8926
93
Technical Information
Magnet Wire Terminals and Termination Systems
Catalog 82221
Revised 10-02
Technical
Information
Dimensions are in inches and
Dimensions are shown for
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
reference purposes only.
USA: 1-800-522-6752
specified. Values in brackets
Specifications subject to change.
Canada: 1-905-475-6222
are metric equivalents.
Mexico: 01-800-733-8926
C.
F.
C.
F.
C.
F.
C.
F.
–80
–112.0
9
48.2
47
116.6
85
185.0
–70
–94.0
10
50.0
48
118.4
86
186.8
–60
–76.0
11
51.8
49
120.2
87
188.6
–50
–58.0
12
53.6
50
122.0
88
190.4
–45
–49.1
13
55.4
51
123.8
89
192.2
–40
–40.0
14
57.2
52
125.6
90
194.0
–35
–31.0
15
59.0
53
127.4
91
195.8
–30
–22.0
16
60.8
54
129.2
92
197.6
–25
–13.0
17
62.6
55
131.0
93
199.4
–20
–04.0
18
64.4
56
132.8
94
201.2
–19
–02.2
19
66.2
57
134.6
95
203.0
–18
–00.4
20
68.0
58
136.4
96
204.8
–17
1.4
21
69.8
59
138.2
97
206.6
–16
3.2
22
71.6
60
140.0
98
208.4
–15
5.0
23
73.4
61
141.8
99
210.2
–14
6.8
24
75.2
62
143.6
100
212.0
–13
8.6
25
77.0
63
145.4
110
230.0
–12
10.4
26
78.8
64
147.2
120
248.0
–11
12.2
27
80.6
65
149.0
130
266.0
–10
14.0
28
82.4
66
150.8
140
284.0
–09
15.8
29
84.2
67
152.6
150
302.0
–08
17.6
30
86.0
68
154.4
160
320.0
–07
19.4
31
87.8
69
156.2
170
338.0
–06
21.2
32
89.6
70
158.0
180
356.0
–05
23.0
33
91.4
71
159.8
190
374.0
–04
24.8
34
93.2
72
161.6
200
392.0
–03
26.6
35
95.0
73
163.4
220
428.0
–02
8.4
36
96.8
74
165.2
240
464.0
–01
30.2
37
98.6
75
167.0
260
500.0
0
32.0
38
100.4
76
168.8
280
536.0
1
33.8
39
102.2
77
170.6
300
572.0
2
35.6
40
104.0
78
172.4
400
752.0
4
39.2
42
107.6
80
176.0
600
1112.0
5
41.0
43
109.4
81
177.8
700
1292.0
6
42.8
44
111.2
82
179.6
800
1472.0
7
44.6
45
113.0
83
181.4
900
1652.0
8
46.4
46
114.8
84
183.2
1000
1832.0
C
= 5/9 (F. 32)
F
= 9/5C. + 32
Tensile Strength
of Magnet Wire1
Nominal
Wire
Dia.
Size
Copper
Aluminum
(lbs.)
8
438
142
9
340
113
10
269
89
11
213
71
12
189
56
13
134
44
14
106
35
15
84
28
16
66
22
17
53
17
18
42
14
19
33
11
20
6
8
21
7
22
16
5
23
13
4
24
10
3
25
8
2.7
26
6
2.1
27
5
1.7
28
4
1.3
29
3
1.1
30
2
.86
31
2
.68
32
1
.55
33
1
.43
34
1
.34
35
.81
.27
36
.65
.21
37
.65
.21
38
.42
.13
39
.32
.10
40
.25
.083
41
.20
.067
42
.16
.054
43
.12
.041
44
.10
.034
45
.08
.027
46
.06
.022
47
.05
.017
48
.04
.013
49
.03
.010
50
.02
.009
51
.02
.007
52
.01
.005
1
Magnet wire tensile will change as
the psi of magnet wire changes.
Note: Copper magnet wire is
calculated at 33,000 psi. Aluminum
magnet wire is calculated at 11,000
psi (EC grade). Magnet wire should
be tensiled on each coil. After
termination of the AMPLIVAR splice,
the tensile strength will be 70%
(min.) of the original magnet wire
tensile values.